
My entry into metalworking finally gives me the impetus to build a workbench
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The bench will go against the wall, between the shelves and the light switch
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Frame for the lower shelf assembled
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Lower shelf frame attached to the legs
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Middle supports added
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Getting ready to attach the apron, I find that apparently I got the math wrong somewhere. The upper board is correct - the bench itself ended up 3" too long. Fortunately, I always buy extra materials, so OK -- I guess my workbench will be a little bigger
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New, longer pieces cut for the upper apron. Carefully levelling it before drilling
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Outside of the apron completed, now just have to attach the three cross-supports
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Picking up the milling machine at the freight terminal (man it's handy having a trailer)
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At 150 lbs it's a stout little bugger, so I strap it well down for the ride home
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The milling machine freshly uncrated
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It arrives covered in red packing grease to prevent rust -- time for an hour or two with a rag and a gallon of kerosene
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All cleaned up! (Mostly -- that grease is tenacious)
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Cutting the plywood for the benchtop
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Supports laid out to keep the two halves flat after cutting
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The long cut made. It went better than I feared
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Both layers of the benchtop attached to the bench
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The bench is in place. The surface of the lower shelf and the platform for the milling machine are 3/4" MDF (1c)
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It's handy having an engine hoist on hand. Almost as handy as a trailer.
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One factor I didn't think to allow for
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Bring the mountain to Mohammed!
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Mill bolted down securely
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The tooling for the mill arrives
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The mill along with the tooling and clamping equipment
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The Jacobs 33 taper at the slim end of the arbor needs to be semi-permanently fitted into the drill chuck, which means that the chuck needs to be heated to 400 °F first
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...This feels wrong
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Now the arbor is ready to be seated in the chuck (you can sort of see the steam coming out the top of the arbor)
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A few quick taps with a rubber mallet, and then it's left to cool and tighten up
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Clamping kit
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A simple starter set of 4-flute endmills
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A set of aptly-named "1-2-3 blocks", a precise 1"x2"x3", used for measuring, marking, and clamping
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3/8" and 1/2" collets
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Center drills, for accurately starting holes
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Edge and center finder
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Milling vise
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Milling vise swivel base
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Dial indicator kit
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Parallels, also used for measuring and clamping (6c)
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My first milled piece! It's... an ashtray?
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My order of aluminum stock arrives
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It's like an aluminum 2x4 (1c)
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After milling the upper surface flat, I practice drilling accurate holes
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My second milled piece! It's... a spice rack? (2c)
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Electronics worktable
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Machining workbench (3c)
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